Component Close Up: Boiler Protection Modes
Pump Over-run, Fan-Over-run, Anti Scale
Various manufacturers have incorporated varying features in their boilers in order to prolong the lifespan of their appliances. These are mainly designed to cool the appliance down before the next heat cycle for scale prevention, and also to stop nuisance rapid cycling on and off of the main gas burner. Please find below a useful table with the most common features as included by a host of manufacturers. These features are normally controlled by a combination of sensors and/or Printed Circuit Board.
Please note;
Pump Over-Run = Pump continues to run after the demand has finished to cool the appliance down
Fan Over-Run = Fan continues to run after demand has finsihed to cool the appliance down
Frost Protection = Boiler has inbuilt frost protection for when the temperature drops to prevent freezing
Manufacturer |
Model/Range |
Pump Overrun |
Fan Overrun |
Frost Protection |
Alpha |
240E, 280E, 240XP |
5 mins in ch mode |
None |
<5 degC boiler fires to 30 degC |
Alpha |
240P, 280P, |
5 mins in ch mode |
low speed at rest |
<5 degC boiler fires to 30 degC |
Alpha |
240X |
No |
low speed at rest |
none |
Alpha |
240XE, 240 Eco |
5 mins in ch mode |
low speed at rest |
<5 degC boiler fires to 30 degC |
Alpha |
CB 25-33 |
3 mins |
30 Secs |
8o runs boiler to 30o on Primary Sensor |
Alpha |
CB24,CB24X |
30 secs,0 in HW only |
20 seconds |
Activated below 8 deg C Via PCB + CH sensor |
Alpha |
CB28, CB28X |
30 secs,0 in HW only |
20 seconds |
Activated below 8 deg C Via PCB + CH sensor |
Alpha |
CD 18R |
Temperature & Time |
Temperature & Time |
8o runs boiler to 30o on Primary Sensor |
Ariston |
Ariston Clas HE R |
External Pump overrun - 3 minutes |
|
external pump at 3-8 deg if 9 deg not achieved appliance fires -30C |
Ariston |
E Combi |
|
|
internal pump at 3-8 deg diverter alternating for 20 mins if 9deg not achieved appliance fires -30C |
Ariston |
Eurocombi 23MFFI |
|
|
via heating probe + pcb. 5degC boiler fires to 58 Deg C |
Manufacturer |
Model/Range |
Pump Overrun |
Fan Overrun |
Frost Protection |
Ariston |
Genus 23 MFFI |
|
|
via heating probe + pcb. 5degC boiler fires to 58 Deg C |
Ariston |
Genus 27 MFFI |
|
|
via heating probe + pcb. 5degC boiler fires to 58 Deg C |
Ariston |
Genus 27BFFI |
none |
|
|
Ariston |
Genus 30 MFFI |
|
|
via heating probe + pcb. 5degC boiler fires to 58 Deg C |
Ariston |
Micro combi 23MFFI |
Pump - After DHW demand 30 secs - After CH satisfied 3 minutes |
|
Fires on min rate @ 3 DegC and heats to 33 Deg C |
Ariston |
Micro Genus 23MFFI |
Timed from PCB and controlled by jumper JP 5 (CMP I PCBs have no pump over run features |
Fan over run after hot water demand |
Controlled by primary sensor At 8degC pump runs and off at 15deg If temp drops to 3degC the boiler fires at min gas only until boiler temp is 33degC |
Ariston |
Micro Genus 27MFFI |
Timed from PCB and controlled by jumper JP 5 (CMP I PCBs have no pump over run features |
Fan over run after hot water demand |
Controlled by primary sensor At 8degC pump runs and off at 15deg If temp drops to 3degC the boiler fires at min gas only until boiler temp is 33degC |
Baxi |
80e, 105e |
30 secs |
|
< 5°C boiler fires till 30°C |
Baxi |
Bahama Honeywell |
30 seconds |
|
|
Baxi |
Bahama Sit |
10 seconds |
No |
<5°C boiler fires to 30°C |
Baxi |
Combi Instant 105e |
30 seconds |
|
pre-heat facility |
Manufacturer |
Model/Range |
Pump Overrun |
Fan Overrun |
Frost Protection |
Baxi |
Genesis 80, 96 |
3 mins after a ch demand |
|
none |
Baxi |
Maxflow |
|
|
<5°C boiler fires |
Baxi |
Solo 2 & PP3 Series |
Approx 8 mins |
|
Via pcb + sensor |
Baxi |
DUO TEC/Platinum |
HW - 30sec, CH - 3min |
10 sec |
<5°C boiler fires to 30°C |
Biasi |
Parva M90 24S, 28S |
|
|
Fires @ 4 Deg C via PCB & ch thermistor |
Biasi |
Prisma 24S, 24SE |
|
|
none |
Biasi |
Prisma 28S, 28SE |
|
|
none |
Biasi |
Riva Advance 47-970-29/30/31/32/33/34 |
Zero to 8.5 minutes |
|
Via HW sensor, less than 4 degrees will fire the boiler around HW circuit until 60 degrees, boiler protection only |
Boulter Buderus |
500-24S -24C |
Preset to 5mins |
|
Flow NTC @8o fires to 17o , less than 2o boiler locks out |
British Gas |
ICC1/Energy saver |
|
|
<7 degC pump runs,<3 fires to 10 degC |
Broag |
Avanta Plus Series |
Hw on Temp C/h 2-99 minutes |
|
less than 7 degrees pump only-- less than 3 degrees burner via primary thermister |
Crosslee |
Trisave FS 80/C |
5-10 mins |
|
|
Ferroli |
F 30 B & F 24 B |
6 minutes set time |
|
If less than 5 minutes then fires until 14 degress |
Ferroli |
76FF, 77FF, 100FF |
6 mins in CH, 10 secsin HW |
low speed at rest |
Dedicated stat. |
Manufacturer |
Model/Range |
Pump Overrun |
Fan Overrun |
Frost Protection |
Ferroli |
Domina 80e |
6 Mins |
|
Via primary sensors, fires the boiler at 7 Deg C to 14 Deg C |
Ferroli |
Domina 80N, 80N DGT & 80e |
timed (between 1 -20 mins) |
|
if less than 5 degrees will fire boiler until 35deg then 6 mins pump o/run |
Ferroli |
Falcon 80 |
|
|
7-14 Deg C via Ch sensor |
Ferroli |
Hawk II |
|
|
Dedicated stat |
Ferroli |
Maxima |
Set @ 7 mins adjustable between 0-20 mins ……30secs on h/water |
|
Less than 5 degrees will fire boiler until 15 degrees |
Ferroli |
Modena 80e, 102 |
6 mins |
no |
Via CH sensor + pcb 7degC boiler fires to 14 degC |
Ferroli |
Optima range |
6 mins |
|
Fires boiler + runs pump to maintain 4-12Deg C (dedicated stat) |
Ferroli |
Optimax |
Set @ 7 mins adjustable between 0-20 mins ……30secs on h/water |
|
Less than 5 degrees will fire boiler until 15 degrees |
Gemini |
960E |
30 seconds |
|
|
Glowworm |
330 |
Timed for 5mins then reads from flow/return sensors if still above 60°C |
|
Via flow sensor. 3°C burner fires until 10°C. Burner goes out pump runs on for 5 mins |
Glowworm |
Compact system 60ss, 100ss |
|
|
< 10°C pump runs |
Glowworm |
CXI |
3mins then checks temp if over 50°C pump continue suntil under 50°C, 20 secs overrun on hot water |
|
Via flow sensor, 7°C pump runs, 3°C boiler firesuntil 10°C |
Glowworm |
Energysaver 100,100Mk2 |
|
|
Via flow sensor, <7°C pump runs, <3°C boiler fires until 10°C |
Glowworm |
Energysaver 80,80Mk2 |
|
|
Via flow sensor, <7°C pump runs, <3°C boiler fires until 10°C |
Glowworm |
HXI |
|
|
Via flow sensor, 3°C burner fires until 10°C. Burner goes out pump runs on for 5 mins |
Manufacturer |
Model/Range |
Pump Overrun |
Fan Overrun |
Frost Protection |
Glowworm |
ICC1/Energy saver |
|
|
<7°C pump runs, <3°C fires to 10°C |
Glowworm |
Jaguar 23, 28 |
In ch mode only |
|
<10°C pump runs, < 8°C boiler fires to 25°C |
Glowworm |
Micron (pump wired to chb) |
|
|
Via PCB + Sensor Pump runs @ 15°C |
Glowworm |
Micron(Pump wired to syst) |
|
|
Via PCB + sensor when ext controls on and boiler stat off |
Glowworm |
SXI |
|
|
Via flow sensor. 3°C burner fires until 10°C. Burner goes out pump runs on for 5 mins |
Glowworm |
Flexicom HX |
5min |
Yes - only a few sec |
<8°C runs pump, if still not over 10°C after 30min burner will fire. <5°C burner fires. |
Halstead |
Ace |
|
|
Inbuilt |
Halstead |
Dimplex |
Timed @ 2 mins |
Post Purge |
Below 5 Deg C boiler fires on minimum until 20 Deg C |
Halstead |
Heat I 20-30-35 |
30secs |
|
Boiler fires on minimum @ 6 degrees until 35 degrees on primary sensor |
Halstead |
Heat I 24-29 C |
30secs |
If over 78 degrees for 30 secs |
Boiler fires on minimum @ 6 degrees until 35 degrees on primary sensor |
Halstead |
Quatro, gold, Wickes 2000 |
Dedicated stat |
|
Dedicated stat. Lights <5degC |
Hermann |
Eura HE |
? |
? |
Primary sensor below 5o runs boiler until above 10o |
Hermann |
Supamicra 24-30 HE |
? |
? |
Primary sensor below 5o runs boiler until above 10o |
ICI Caldaie |
Solar 80E, 96E |
|
|
Via sensor + pcb. Fires burner if primary water drops below 5degC |
ICI Caldaie |
Solar twin |
|
|
Via sensor + pcb. Fires burner if primary water drops below 5degC |
Ideal |
Icos |
No |
No |
No |
Ideal |
Icos System |
5 mins |
No |
No |
Manufacturer |
Model/Range |
Pump Overrun |
Fan Overrun |
Frost Protection |
Ideal |
Isar |
5 secs HW, 5 mins CH |
No |
pre-heat facility |
Ideal |
Logic Code Combi 26,33,38 |
Approx DHW 60 sec CH 4 mins |
DHW & CH 4 min |
<5degC fires boiler for short period via flow sensor and pcb |
Ideal |
Response SE |
|
No |
< 7 Deg C pump runs to 10 Deg C. < 3 Deg C boiler fires to 10 Deg C. Via flow sensor + PCB |
Johnson & Starley |
Reno |
2 minutes |
|
Flow thermistor less than 5 degrees fires boiler until greater than 15 degree |
keston |
30C |
DHW 75 sec CH 4 mins |
DHW & CH 4min |
<5degC fires boiler for short period via flow sensor and pcb |
keston |
C40,C40P,C55,C55P |
2min timed off pcb |
|
<7 degC pump runs,<3 fires to 10 degC |
Main |
Main HE41-474-01/02/03/04/05 |
Time = 2 minutes |
|
Flow thermister lower than 5 degrees fires boiler until greater than 15 degrees |
Myson |
Midas Si |
30 seconds |
|
pre-heat facility |
Potterton |
Combi 80, Combi 100 |
Timed between 1&3 mins |
No |
Fires < 5 Deg C, heats boiler by 10 deg C approx |
Potterton |
Envoy |
Timed on pcb 3 mins |
|
|
Potterton |
Lynx 2 |
Timed on PCB |
|
|
Potterton |
Lynx RS |
Dedicated stat |
|
|
Potterton |
Promax FSB 30 HE |
None |
Post purge |
Less than 5 degrees fires boiler until 15 degrees |
Potterton |
Puma 80, 100 |
Timed on pcb 4--9 mins |
|
<5 deg C boiler fires to give 10 deg C rise |
Ravenheat |
CSI 120 |
3 minutes on heating, not HW |
|
Less than 7 degrees pump starts, Less than 5 degrees will fire the boiler until temp raised above 7 degrees (boiler protection only ) |
Manufacturer |
Model/Range |
Pump Overrun |
Fan Overrun |
Frost Protection |
Ravenheat |
CSI 85 Range |
3 Mins on c/h |
|
Below 5 deg will fire boiler until 7 deg |
Ravenheat |
LSF 100 Range |
3 Mins on c/h |
|
Below 5 deg will fire boiler until 7 deg |
Ravenheat |
RSF 82ET |
3 Mins on c/h |
|
Below 5 deg will fire boiler until 7 deg |
Saunier Duval |
Ecosy 24E, 28E |
3 mins on CH, 30 secs on HW |
|
< 3 Deg C boiler fire to 10 Deg C |
Saunier Duval |
Isofast F28E/1, F35E/1 |
|
|
<6 degC boiler fires to 16 degC * |
Saunier Duval |
Protherm 100 EC |
|
|
< 10 Deg C pump runs, < 8 Deg C boiler fires to 25 Deg C |
Saunier Duval |
Protherm 80E |
|
|
< 10 Deg C pump runs, < 8 Deg C boiler fires to 25 Deg C |
Sime |
Format Combi 30HE |
On temperature |
|
6o fires boiler until 15o (boiler only) |
Sime |
Format System 25HE |
On temperature |
|
6o fires boiler until 15o (boiler only) |
Sime |
Friendly Format Series |
|
|
Dedicated stat |
Sime |
Murelle HE |
pump overun 30 seconds after both demands |
|
Adjustable in parameter 23 -5 to 5 degrees factory set at 3 pump and boiler |
Vaillant |
eco TEC plus 612, 615, 618, 624 & 630 (System Boilers) |
|
|
|
Vaillant |
eco TEC pro 28, plus 824 & 831 (Combi Boilers) |
Yes |
|
<5°C boiler fires unltill flow temp 30°C |
Vaillant |
Ecomax 286 |
20-80 secs HW 20s-5min CH |
5 secs |
Inbuilt |
Manufacturer |
Model/Range |
Pump Overrun |
Fan Overrun |
Frost Protection |
Vaillant |
Ecomax/2E range |
Yes |
|
< 8°C pump runs, < 5°C boiler fires via PCB + flow thermistor |
Vaillant |
VCW 242 E * |
ch mode only 5 mins hybrid, 20 secs non |
20 Secs(both modes) |
No |
Viessmann |
Vitodends 100 WB1A |
Yes |
Yes |
Below 5o fires until above 15o |
Viessmann |
Vitodends 200 WB2A |
Yes |
Yes |
Below 5o fires until above 15o |
Vokera |
Compact Combi |
|
|
<7 Degc pump runs. If temp continues to drop then burner fires to 30 Deg C |
Vokera |
Linea range |
Above 80 Deg C° |
Above 80 Deg C |
at 7degC pump runs until 10 DegC. At 3 degC boiler fires to 30 degC |
Vokera |
Linear 25-30-35 HE |
Yes (See Instructions) |
Yes (See Instructions) |
Primary Thermister (see instructions) |
Vokera |
Maxin 24E, 28E |
|
Dedicated stat |
|
Vokera |
ProCombi A |
Yes - Min 20sec but can be longer depending on boiler temp. |
Yes - 10sec post purge if burner lit when demand ends |
<6degC boiler fires on min until 35degC, checked by primary flow thermistor |
Vokera |
Compact HE 25/29 |
Yes - Min 20sec but can be longer depending on boiler temp. |
Yes |
<6degC boiler fires on min until 35degC, checked by primary flow thermistor |
Worcester / Bosch |
230 RSF |
Temperature related |
no |
none |
Worcester / Bosch |
240 Combi BF |
Dedicated stat |
No fan |
none |
Worcester / Bosch |
240 RSF |
Dedicated stat, >60 Deg C |
No |
none |
Worcester / Bosch |
24CDi |
4 minutes on C/h then Via CH sensor runs above 80 degrees |
15 Seconds unless heat demand has NOT occurred within 30 mins then funs until drops to 80 Deg C |
<8 DegC Pump runs 4 Mins then monitors temp. <5 deC boiler fires 30DegC |
Manufacturer |
Model/Range |
Pump Overrun |
Fan Overrun |
Frost Protection |
Worcester / Bosch |
24i |
Via CH sensor runs 60-70DegC |
4 mins |
< 6 DegC pump runs to 8 DegC, <4 deg C boiler fires to 20 Deg C |
Worcester / Bosch |
24si 2, 28si 2 |
Upto 4 mins on c/htg or fan overrun only depending on temp at primary sensor. No pump overrun on H.Wtr |
15 seconds |
|
Worcester / Bosch |
280 RSF |
Pump over-run only if primary water sensor temperature above 70deg C. |
No |
Controlled by primary sensor. Pump runs for 4minutes if temperature less than 8deg C, if below 5deg C boiler fires until temperature reaches 30deg C |
Worcester / Bosch |
28CDi |
5 minutes on C/h then Via CH sensor runs above 80 degrees |
15 Seconds unless heat demand has NOT occurred within 30 mins then funs until drops to 80 Deg C |
<8 DegC Pump runs 4 Mins then monitors temp. <5 deC boiler fires 30DegC |
Worcester / Bosch |
Both versions of 350 |
None |
>75C to 65C |
none |
Worcester / Bosch |
Cdi range, Ci range, Si range & C1 ICC1 etc |
Temperature related |
Temp related |
via primary sensor. 8degC pump runs for 4 mins every 30 mins. @ 4degC burner fires to 20degC |
Worcester / Bosch |
Greenstar (all models incl ICC2 etc) |
|
Timed on PCB |
via primary sensor. 8degC pump runs. 4degC burner fires to 20degC |
Worcester / Bosch |
Greenstar Cdi |
3 mins |
30secs (adjustable ) |
If below 8°C pump runs untill flow reaches 12°C, if below 5°C boiler fires until 30°C |
Worcester / Bosch |
Highflow 400 |
2 versions, dedicated stat or |
|
|
Worcester / Bosch |
Highflow 400 |
Timed on pcb |
|
|